PoddsändningarKarriärBeing an Engineer

Being an Engineer

Aaron Moncur
Being an Engineer
Senaste avsnittet

370 avsnitt

  • Being an Engineer

    S7E29 Heylands Lowry| Building an Engineering Culture of Continuous Improvement

    2026-07-10 | 38 min.
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    Heylands Lowry is a globally experienced continuous improvement and operational excellence leader with deep expertise in Lean manufacturing, Six Sigma, and organizational transformation. Over the course of his career, he has helped companies across medical devices, aerospace, and manufacturing build sustainable systems that improve efficiency while strengthening culture and employee engagement. Known for his ability to connect with people at every level of an organization, Heylands focuses not just on process improvement, but on creating lasting behavioral and cultural change.  
    Most recently, Heylands served as Director of Continuous Improvement at Intuitive, where he developed and deployed company-wide Lean and Six Sigma training initiatives that reached hundreds of employees across multiple events and workshops. His work included embedding DMAIC methodologies and Lean principles into core business processes while mentoring cross-functional teams on strategic improvement initiatives. One notable achievement involved reducing a surgeon payment cycle from three months down to fewer than five business days.  
    Prior to Intuitive, Heylands spent nearly fifteen years at Edwards Lifesciences, where he held leadership roles focused on business excellence and Lean deployment. During that time, he led numerous high-impact initiatives, including productivity improvements, throughput increases, inventory optimization, and multimillion-dollar Six Sigma projects. His contributions earned him repeated recognition as Top Talent within the organization, a distinction reserved for fewer than ten percent of employees.  
    Earlier in his career, Heylands led process improvement initiatives at Panasonic Avionics Corporation and served as a Six Sigma Champion at ITT Industries, where he was selected as one of only 48 employees out of 9,000 for advanced Six Sigma leadership training. Across these roles, he helped organizations streamline operations, prioritize high-value projects, and create scalable infrastructures for continuous improvement.  
    In this conversation, we explore what it really takes to sustain continuous improvement efforts inside large organizations, why cultural buy-in matters more than most leaders realize, and how engineers and technical professionals can become more effective problem solvers, mentors, and change agents inside their teams. 
     
    LINKS: 
    Heylands Lowry LinkedIn: https://www.linkedin.com/in/heylands-lowry-64211a99/ 
    Heylands Lowry website: https://www.intuitive.com/en-us 
    Aaron Moncur, host 
    Subscribe to the show to get notified so you don't miss new episodes every Friday.
    The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us
    Watch the show on YouTube: www.youtube.com/@TeamPipelineus
  • Being an Engineer

    S7E28 Justin Rittenhouse | What Engineering School Doesn’t Teach You About Industry

    2026-07-03 | 49 min.
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    Justin Rittenhouse is a mechanical engineer, educator, and industry leader whose career sits at the intersection of advanced engineering analysis, manufacturing innovation, and mentorship. With a Ph.D. in Mechanical Engineering and degrees in Aerospace Engineering, Justin has built a strong technical foundation in structural mechanics, computational methods, and advanced simulation tools such as FEA and DEM. His academic journey is complemented by hands-on expertise in programming, material testing, and product development. 
    Professionally, Justin has spent more than 11 years in industry, including roles with Fortune 500 companies, where he has led projects from early concept through commercialization. His experience spans designing custom cable assemblies for defense and commercial applications, developing automated testing systems using embedded hardware like Arduino, and leading the creation of high-efficiency manufacturing lines that significantly improved throughput.  
    In addition to his industry work, Justin has a strong passion for teaching and mentorship. He has served as both an assistant professor and instructor of mechanical engineering, where he taught CAD, FEA, manufacturability, and material testing, while also leading senior design programs and advising student engineering teams. His ability to translate complex technical concepts into practical, real-world understanding has made him a valuable guide for aspiring engineers navigating their early careers. 
    Justin is also the author of Secret Keys to a STEM Degree, where he shares actionable strategies for succeeding in demanding technical programs—focusing not just on studying harder, but on thinking differently, avoiding common pitfalls, and building the habits that lead to long-term success. Drawing from his own experiences, including overcoming personal challenges such as being born with a cleft lip and palate, Justin brings a deeply human perspective to engineering—one rooted in resilience, growth, and continuous improvement. 
    Today, Justin is driven by a mission to help engineers better understand what the profession truly looks like, how to transition effectively from school to industry, and how to build confidence in the face of uncertainty. His work bridges theory and practice, offering practical insights that engineers can apply immediately to their careers. 

    LINKS: 
    Justin Rittenhouse LinkedIn: https://www.linkedin.com/in/justin-rittenhouse-phd/ 
    Justin Rittenhouse website: https://justinrittenhousephd.com/ 
    Buy Justin’s book on Amazon: https://a.co/d/04FtX62u  
    Aaron Moncur, host 
    Subscribe to the show to get notified so you don't miss new episodes every Friday.
    The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us
    Watch the show on YouTube: www.youtube.com/@TeamPipelineus
  • Being an Engineer

    S7E27 Daniel Kurnianto | The Engineering Journey Behind the World's First Electronic Coffee Tamper

    2026-06-26 | 49 min.
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    Daniel Kurnianto has built his career at the intersection of mechatronics, lab automation, product management, and hands-on mechanical design. With more than 19 years at Formulatrix, he has led and contributed to the development of high-precision life science instruments, including crystallography and liquid-handling platforms used in research and pharmaceutical environments. His experience spans full product lifecycle work: concept development, detailed engineering, injection-molded consumables, motion control, fluidics, manufacturing, assembly, field support, and global customer deployment.  
    At Formulatrix, Daniel’s work has included products like the NT8 Drop Setter and the F.A.S.T. Liquid Handling Platform, where he has combined deep technical fluency with product and team leadership. His background includes micro-scale injection molding, positive displacement liquid handling, fluidic manifolds, precision mechanisms, embedded systems, and DFMEA/GD&T-driven design reviews. That combination gives him a rare perspective: he is not only thinking about whether a design works in CAD, but whether it can be manufactured, assembled, maintained, supported, demonstrated, and improved over time. 
    Outside of Formulatrix, Daniel is the inventor and founder of BOSeTAMPER, a handheld automatic electronic espresso tamper designed and engineered in Boston. The product is described as compact, battery powered, portable, and designed to deliver consistent, repeatable tamping pressure without requiring baristas or home users to apply that force manually. BOSeTAMPER won a Red Dot Product Design Award in 2024, and the public BOSeTAMPER site now highlights the availability of the new 3rd Generation 58mm PRO model with wireless charging and a travel case.  
    For this episode, Daniel will take us inside the engineering journey behind the new 3rd Generation BOSeTAMPER. Rather than just talking about the finished product, the conversation will explore what changed from earlier versions, why some designs that look impressive on paper may not be the right designs for production, and how Daniel thinks about simplifying a product so it becomes faster, cheaper, and easier to machine, assemble, ship, and support. 
    Daniel also brings a provocative engineering point of view from his work in high-end lab automation: in some systems, he cares more about precision than accuracy. That idea opens the door to a deeper discussion about real-world instrumentation, repeatability, customer expectations, cost, manufacturing reality, and how experienced engineers decide what matters most when a product has to survive outside the lab, outside the CAD screen, and in the hands of real users. 
    LINKS: 
    Daniel Kurnianto LinkedIn: https://www.linkedin.com/in/danielkurnianto/ 
    BOSeTAMPER website: https://bosetamper.com/ 
    Aaron Moncur, host
    Subscribe to the show to get notified so you don't miss new episodes every Friday.
    The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us
    Watch the show on YouTube: www.youtube.com/@TeamPipelineus
  • Being an Engineer

    S7E26 Paul Vizzio | From Prototype to Product: How Paul Vizzio Engineered RemieDog Into a Real Hardware Business

    2026-06-19 | 40 min.
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    Paul Vizzio is a seasoned hardware engineering leader with deep expertise in building complex electromechanical systems and scaling them from early prototypes to full production. Currently serving as Director of Hardware Engineering at Proteus Motion, Paul led the end-to-end development of a patented 3D resistance training system that has been deployed in more than 400 locations across the U.S. and Canada. His leadership spanned the full product lifecycle—from system architecture and CAD design to manufacturing, supply chain development, and field deployment—culminating in a dramatic cost reduction to approximately 20% of the original prototype while improving assembly efficiency and scalability.  
    Paul’s career reflects a strong ability to operate at both the startup and production scale levels. He has built and led cross-functional teams, driven design-for-manufacturing initiatives, and delivered production-ready systems on aggressive timelines, including bringing initial production units to market in under a year. His work consistently focuses on simplifying complexity—whether through system architecture decisions, supplier strategy, or thoughtful engineering tradeoffs. 
    In addition to his work at Proteus, Paul is the founder of RemieDog, a direct-to-consumer hardware brand, and Vizeng, a consultancy that helps startups accelerate product development from concept to production. Through these ventures, he has worked hands-on across prototyping, injection molding, supplier sourcing, and go-to-market strategy—giving him a well-rounded perspective on both engineering and business execution. 
    Paul is also deeply committed to the broader engineering community. He co-organizes a New York–based hardware meetup with over 14,000 members, serves as a visiting lecturer at Cornell Tech, and has been recognized as one of ASME’s Top 25 Early Career Engineers. Across all his work, Paul brings a practical, execution-focused mindset to hardware development—bridging the gap between ambitious ideas and real-world, manufacturable products. 
    LINKS: 
    Paul Vizzio LinkedIn: https://www.linkedin.com/in/paul-vizzio/ 
    RemieDog website: https://remiedog.com/ 
    Aaron Moncur, host
    Subscribe to the show to get notified so you don't miss new episodes every Friday.
    The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us
    Watch the show on YouTube: www.youtube.com/@TeamPipelineus
  • Being an Engineer

    S7E25 Yesenia Avellaneda | Engineering, Medicine, and Manufacturing Leadership

    2026-06-12 | 30 min.
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    Yesenia Avellaneda is an engineering leader whose career sits at the intersection of innovation, operations, and impact. Currently a Senior Project Engineer within Global Operations at Abbott, she has built a reputation for turning complex ideas into scalable, high-performing manufacturing systems. From leading New Product Introduction (NPI) efforts to executing international production transfers and launching entirely new facilities, Yesenia thrives where strategy meets execution. 
    Her work has had measurable impact. She has led capital projects exceeding $5 million, driven production efficiency improvements, and implemented Lean manufacturing and Six Sigma methodologies to enhance quality and throughput. In one role, she helped boost line productivity by 200%, all while overseeing teams of 60+ personnel and ensuring compliance with rigorous FDA and regulatory standards . Her ability to align cross-functional teams—from product development to operations—has made her a key driver of successful product launches and operational excellence. 
    Yesenia’s academic foundation reflects her human-centered approach to engineering. She earned her bachelor’s degree in Human Physiology from the University of Oregon and later completed a master’s in Biomedical Engineering from the University of Portland. This unique combination allows her to bridge the gap between clinical needs and engineering solutions—an essential skill in the medical device industry. 
    Beyond her technical and leadership accomplishments, Yesenia is deeply committed to giving back. As Regional Vice President for SHPE Region 6 and a longtime advocate for underrepresented communities in STEM, she actively works to create inclusive pathways for future engineers. She’s also an experienced speaker, sharing insights on leadership, career growth, and navigating STEM as a first-generation professional. 
    In this conversation, Yesenia brings a rare perspective—one that combines hands-on engineering, large-scale operational leadership, and a mission-driven approach to making a broader impact in both industry and community. 

    Yesenia’s microphone had a slight delay during recording, so you may notice some minor timing lags throughout the conversation. We apologize for the delays and appreciate your patience. 

    LINKS: 
    Yesenia Avellaneda LinkedIn: https://www.linkedin.com/in/yesenia-avellaneda/ 
    https://shpe.org/ 
    Aaron Moncur, host 
    Subscribe to the show to get notified so you don't miss new episodes every Friday.
    The Being An Engineer podcast is brought to you by Pipeline Design & Engineering. Pipeline partners with medical & other device engineering teams who need turnkey equipment like cycle test machines, custom test fixtures, automation equipment, assembly jigs, inspection stations and more. You can find us at www.teampipeline.us
    Watch the show on YouTube: www.youtube.com/@TeamPipelineus
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Om Being an Engineer
The Being An Engineer podcast is a central repository in which we collect and share industry knowledge & best practices associated with the discipline of engineering. We hope that engineers throughout the world will benefit from this content as they connect with the companies, technologies, people, resources, and opportunities that are relevant to their engineering or engineering-adjacent roles. Contact us at [email protected]. Intro and Outro music by John Martell
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